CNC machining materials

PTFE (Teflon) CNC Machining

Anpllocnc machines custom made-to-order plastic component parts for commercial and industrial customers & OEMs. We work to your specifications and can produce small prototype quantities when needed, and short run and larger production run quantities. We utilize our in-house PTFE compression molding capabilities to create stock forms and near net shapes for efficient machining of custom ptfe parts. We also machine a variety of plastics including PCTFE, acetal, Ultem 1000, nylon, Torlon and others.

Call or email us, or use our RFQ form and we’ll be happy to discuss your part specifications. We’ll review your part details and tolerances, quantities and delivery requirements and provide a quote in a timely manner. Blanket purchase orders with multiple release dates work well for customers with reccuring part needs within a defined time period.

About PTFE-Teflon for CNC Machining

PTFE, or polytetrafluoroethylene, is a fluoropolymer-based thermoplastic made up entirely of carbon and fluorine atoms. It is commonly known by its DuPont trade name, Teflon. Teflon’s temperature resistance properties are among the highest of all common engineering plastics. It’s also exceptionally corrosion-resistant thanks to its fluoropolymer chemical makeup. CNC machining in PTFE-Teflon is CNC machining PTFE-Teflon is relatively easy due to its low strength and relative softness, though it may be difficult to maintain high levels of precision.

PTFE-Teflon is distinguished from most engineering plastics because of its very high melting point, low friction coefficient, and is chemically inert. These unusual properties have landed PTFE-Teflon coatings their well-known role in non-stick cookware and additional applications in the food and beverage, petrochemical, medical, and electrical components industries.

PTFE external cnc machining
Processes Lead Time Colors Tolerance Price Applications
CNC Mill CNC Lathe As fast as 3 days Black, white (opaque) With drawing: as low as +/- 0.005 mm No drawing: ISO 2768 medium $ Sliding/rolling parts, bearings, gears

What is PTFE?

Polytetrafluoroethylene (PTFE) is a thermoplastic, abbreviated as PTFE, invented by DuPont in 1936 and registered as Teflon® in 1945. It has the characteristics of various other engineering plastics, PTFE is one of the best corrosion-resistant materials in the world today, and is widely used as a sealing material and filling material, and is also known as the “King of Plastics” in China.

Advantages of Teflon CNC machining

Teflon is an ideal material for precision components that require excellent mechanical properties and high-temperature resistance. It also offers superior dimensional stability and low coefficients of friction due to its lubricious nature. Furthermore, the chemical resistance properties of Teflon make it suitable for parts that come into contact with harsh chemicals or extreme temperatures. This makes it a versatile material, suitable for many different industries and applications. In addition to these advantages, Teflon CNC machining is a cost-effective way of producing components in high volumes with superior accuracy. This makes it a popular choice for many industries, particularly those that require complex parts with tight tolerances.

Our CNC Machining PTFE Capabilities

Our CNC machining capabilities for PTFE products include CNC milling and turning, offering a range of services to meet the needs of our customers.

Our commitment to quality control ensures that all parts produced are consistent in terms of size, shape, and finish. We also provide post-processing services such as heat treating and coating for added protection against wear or corrosion.

PTFE (Teflon) Material Properties

Yield Strength (tensile) Elongation at Break Hardness Density Maximum Temp McMaster Part Number
4,500 psi 300% Rockwell R60 0.046 lbs / cu. in. 400° F 8545K1
TYPICAL PROPERTIES of Teflon®
ASTM or UL test Property
Teflon®/PTFE
Teflon®/PTFE
Teflon®/PTFE
Unfilled 25% Glass Filled 25% Carbon Filled
PHYSICAL
D792 Teflon® Density (lb/in³)(g/cm³) 0.078 2.16 0.081 2.25 0.075 2.08
D570 Water Absorption of Teflon®, 24hrs (%) <0.01 0.02 0.05
MECHANICAL
D638 Teflon® Tensile Strength (psi) 3,900 2,100 1,900
D638 Teflon® Tensile Modulus (psi) 80,000
D638 Tensile Elongation at Break (%) 300 270 75
D790 Flexural Strength of Teflon® (psi) No Break 1,950 2,300
D790 Flexural Modulus (psi) 72,000 190,000 160,000
D695 Compressive Strength of Teflon® (psi) 3,500 1,000 1,700
D695 Compressive Modulus (psi) 70,000 110,000 87,000
D785 Teflon® Hardness, Shore D D50 D60 D62
D256 IZOD Impact Notched (ft-lb/in) 3.5
THERMAL
D696 Coefficient of Linear Thermal Expansion (x10-5 in./in./°F) 7.5 6.4 6
D648 Heat Deflection Temp (°F/°C) at 264 psi 132 / 55 150 / 65 150 / 65
D3418 Melting Temp (°F/°C) 635 / 335 635 / 335 635 / 335
Max Operating Temp of Teflon® (°F/°C) 500 / 260 500 / 260 500 / 260
C177 Thermal Conductivity (BTU-in/ft²-hr-°F) (x10-4 cal/cm-sec-°C) 1.7 5.86 3.1 10.6 4.5 15.5
UL94 Flammability Rating of Teflon® V-0 V-0 V-0
ELECTRICAL
D149 Dielectric Strength of Teflon® (V/mil) short time, 1/8″ thick 285
D150 Dielectric Constant at 1 MHz 2.1 2.4
D150 Dissipation Factor at 1 MHz <0.0002 0.05
D257 Volume Resistivity (ohm – cm) at 50% RH  10^18 10^15 104

PTFE (Teflon) Material Finish

PTFE comes in an opaque white or black color and has a slippery surface texture. In addition to its overall texture, many different surface finishes can be achieved during machining.

Deburring Teflon® (PTFE) Parts

Because Teflon is so soft, burrs can be a problem when machining Teflon®. With over years of plastics machining experience, Anpllocnc possesses the knowledge and technologies required to produce burr-free Teflon® parts. Anpllocnc uses Cryogenic Deburring to remove burrs in Teflon® parts. This process eliminates hours of labor that some shops might spend on the deburring process.

PTFE (Teflon) Design Recommendations

Min Wall Thickness Min End Mill Size Min Drill Size Max Part Size Undercuts Radii : Depth
0.5 mm 0.8 mm (0.03 in) 0.5 mm (0.02 in) 1200 x 500 x 152 mm [x,y,z] (mill) 152 x 394 mm [d,h] (lathe) Square profile, full radius, dovetail profiles Depth must not exceed 12x drill bit diameter. For end mills, depth must not exceed 10x tool diameter.

Start Your PTFE Project Now

Anpllocnc specializes in custom plastic parts machining and offer TEFLON machining services, PTFE machining services, and more. We offer end-to-end solution right from the TEFLON PTFE part design and ideation stage to installation. We can also offer you a quick quote and customize the part based on your application requirement. All our CNC machining services are performed at our state-of-the-art facility comprising technologically advanced CNC machines. In case of any further questions or enquiries, you can reach us on email.